Pyrolysis Rotary Kiln: Empower Advanced Material R&D and Production

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Pyrolysis Rotary Kiln: Empower Advanced Material R&D and Production

As material science continues to break boundaries, the Pyrolysis Rotary Kiln is revolutionizing powder material pyrolysis processes as an innovator. Developed by Zhengzhou Protech Technology Co., Ltd., this pyrolysis rotary kiln integrates precision mechanical design and intelligent thermal control technology. It enables efficient and uniform pyrolysis of powder materials in vacuum or atmospheric environments, serving as a “pyrolysis powerhouse” for both scientific research laboratories and industrial production lines.

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1. Breakthrough from Tradition: A “Uniformity Revolution” in Pyrolysis Processes

Traditional pyrolysis equipment has long suffered from uneven heating and inconsistent pyrolysis results due to structural limitations. Our Pyrolysis Rotary Kiln is equipped with an electric tilting and rotating system. During pyrolysis, the slow rotation and angular tilting of the kiln tube make the powder materials continuously tumble and flow within the cavity, achieving 360° dead-angle-free heating.
Compared with fixed kilns, the pyrolysis uniformity of our rotary kiln is improved by more than 30%. It fundamentally solves the problems of local overheating and incomplete pyrolysis of materials, laying a solid foundation for the consistency of subsequent material properties.

2. Dual-Mode Operation, Adapting to Diverse Pyrolysis Scenarios

2.1 Vacuum Pyrolysis Mode: An Ultra-Pure Pyrolysis Environment
The vacuum system of the pyrolysis rotary kiln can reduce the internal vacuum degree to -0.1MPa, allowing material pyrolysis to be completed in an almost air-free environment. This environment can effectively prevent materials from reacting with oxygen and impurities, making it particularly suitable for scenarios with strict purity requirements—such as the pyrolytic preparation of nano-powders and the pyrolytic treatment of high-purity ceramic precursors. The purity of the finished products can reach over 99.9%.

2.2 Atmospheric Pyrolysis Mode: Precisely Controlled Pyrolysis Conditions
For pyrolysis processes that require specific atmospheric assistance, the pyrolysis rotary kiln can be filled with inert or reducing gases such as hydrogen, nitrogen, and argon. By precisely controlling the gas composition, flow rate, and pressure, the pyrolysis path of materials can be directionally regulated. For example, carbon materials can be pyrolytically modified in a nitrogen atmosphere, or metal oxides can undergo reductive pyrolysis in a hydrogen atmosphere.

2.3 Wide Application, Covering Pyrolysis Needs of Materials in Multiple Fields
From scientific research to industrial production, the pyrolysis rotary kiln has extremely wide application scenarios:
Electronic Materials: Pyrolytic synthesis of lithium-ion battery cathode materials (such as ternary materials, lithium iron phosphate);
Ceramic Materials: Pyrolytic sintering of ceramic powders, pyrolytic preparation of ceramic matrix composites;
Catalytic Materials: Pyrolytic modification of catalyst carriers, pyrolytic synthesis of nano-catalytic particles;
Environmental Materials: Resource utilization of organic waste through pyrolysis, pyrolytic preparation of contaminated soil remediation materials, etc.

3. Customized Services + Full-Cycle Support, Enabling Seamless Implementation of Pyrolysis Processes

Zhengzhou Protech Technology Co., Ltd. understands that every pyrolysis requirement is unique. Therefore, our professional team provides personalized customization services—from kiln size, temperature range, gas type to control system, all can be tailored according to your production capacity, process parameters, and site conditions. At the same time, we have a team of senior technicians to provide full-cycle support including installation and commissioning, operation training, and after-sales maintenance, ensuring that your pyrolysis rotary kiln runs smoothly from “launch” to “long-term stable operation”.

For customized heating solutions tailored to your specific requirements, feel free to get in touch with us:
WhatsApp: +86 17719806024
Email: info@lab-furnace.com

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