Zhengzhou Protech
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PT-T1200-PGEP ultrasonic spray furnace system
model:PT-T1200-PGEP

PT-T1200-PGEP ultrasonic spray furnace system

    Application:  PT-T1200-PGEP is a versatile ultrasonic spray furnace system designed for the synthesis of core-shell nanoparticles. Three major subsystems (ultrasonic enhanced aerosol generator, tube furnace, and electrostatic precipitator) are employed on three processes including aerosol generation, thermal decomposition, and nanoparticle collection. Such a system enables advanced synthetic method that provides control over particle size, morphology, and nano/microstructure.       
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Detailed Parameters Of The Product
Brief Introduction:  PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
PT-T1200-PGEP is a versatile ultrasonic spray furnace system designed for the synthesis of core-shell nanoparticles. Three major subsystems (ultrasonic enhanced aerosol generator, tube furnace, and electrostatic precipitator) are employed on three processes including aerosol generation, thermal decomposition, and nanoparticle collection. Such a system enables advanced synthetic method that provides control over particle size, morphology, and nano/microstructure.     PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Technical Parameter:      
Part I Tube furnace
Furnace structure - Double-layer steel structure with air cooling.PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- Split door design for easy installation of tube.PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- High purity Al2O3 fibrous insulation designed for maximum energy saving.
Furnace Tube PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
(Horizontal)
PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
High purity quartz tubePdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Tube diameter:OD30mmPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Heating zone length: double 300+300mm
Sealing FlangesPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
(Horizontal)
Left flange: water-cooled flange with a needle valve and a mechanical pressure gauge;PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Right flange: a flange with a KF25 port directly couples with the electrostatic precipitator.  
Furnace Tube PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
(Vertical)
High purity quartz tubePdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Tube diameter:OD30mmPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Heating zone length: double 300+300mmPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- Frits with forced convection design can trap the particles within the central heating areaPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Frit: 15~40 microns porous, 22mm O.D x 4mm thick
Sealing FlangesPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
(Vertical)
Bottom flange: Regular designed 1'' bottom flange with 1/4'' tube fitting;PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Top Flange: Special designed 1'' top flange with backstreaming secondary (precursor) gas inlet and exhaust.
Working Temperature 1100℃ (continuous)
Maximum Temperature 1200℃ (for short time)
Temperature Controller -Two separate temperature controllers.PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
-30 programmable segments for precise control of heating rate, cooling rate, and dwell time.PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- Built-in PID Auto-Tune function with overheating & broken thermocouple protection.PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- Over-temperature protection and alarm allow for operation without attendant(s).PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- +/- 1 ºC temperature accuracy.
Heating Rate 0~20℃/min (suggestion: ≤10℃)
Heating Element Resistance wire with Mo
Thermocouple K type
Work station Horizontal and Vertical
Working Voltage AC 220V, Single Phase, 50 Hz (or according to your requirement)
Max. Power 4  KW
Part II  Ultrasonic Enhanced Generator
System FeaturesPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
2.4MHz Ultrasonic Enhanced GeneratorPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
304 Stainless Steel 1.5" sanitary TEE fitting with 1/4'' tube fittings enable the use of carrier gasPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Fluoropolymer coated liquid container with fluoropolymer sealsPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Microprocessor based control allows the user program operating parameters (time and the rate at which particles are being generated) into the unit, handling a wide variety of applications for accurate particle generation.PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Fluoropolymer optical sensor and Fluoropolymer valve for keeping the liquid level to the correct height and preventing damage to the nebulizing element, should the unit run dry.PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
The use of quick clamps allows easy removal of components for cleaning or adapting the device with simple connections to gas supply
Input Voltage 220VAC
Ultrasonic Power Setting 0 to 100% of the full output capability, in 5% increments
              Part III Nanopowder Collection
High Voltage SupplyPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
AC 220V 50/60Hz, 50 W Max. power consumptionPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Digital Voltmeter and Current meter, 30 kV, 1 mA max.PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Output voltage and current can be set on the front panel and read from the digital displayPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Constant current/Constant Voltage mode of operationPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Built-in Arc protection circuit
Electrostatic Precipitator Up to 30 kV and 1 mA.PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
The use of KF25 enables the quick coupling to the furnace processing tube;
Part IV Mass flow meter system
Mass Flow MeterPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
(touch screen is optional)
PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
Three precision mass flow meters :PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
MFC 1: Gas flow range from 0~500 sccm   H2PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
MFC 2: Gas flow range from 0~1000 sccm   N2PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
MFC 3: Gas flow range from 0~1000 sccm   N2PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
One gas mixing tank is installed on bottom case with liquid release valvePdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
3 stainless steel needle valves is installed on left side of bottom case to control 3 type gases mixing manually.
Part V Liquid Vaporization System
Heater & Temperature Controller   Liquid and carrying gas go through an SS316 coil, which is heated by a built in small furnace up to 550ºCPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
The heating tube could be generate as secondary heating to prevent the liquid or gas cool down while passing through the tube.
Gas Flow Control Carrying gas (inert gas) is controlled by a precision float flow-meter (200 - 2000 mL/min adjustable).PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Pressure gauge built in front panel PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Two SS needle valves are installed to control gas in and out .PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Vapor Gas outlet tube size:  1/4"OD  SS316
Part VI  Vacuum pump System
Rotary Vane Vacuum PumpPdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Flow rate: 8CFM  (4L/S, 240L/min)PdHMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Limit vacuum degree: 10Pa
 

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