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PT-T1200-PGEP ultrasonic spray furnace system
model:PT-T1200-PGEP

PT-T1200-PGEP ultrasonic spray furnace system

    Application:  PT-T1200-PGEP is a versatile ultrasonic spray furnace system designed for the synthesis of core-shell nanoparticles. Three major subsystems (ultrasonic enhanced aerosol generator, tube furnace, and electrostatic precipitator) are employed on three processes including aerosol generation, thermal decomposition, and nanoparticle collection. Such a system enables advanced synthetic method that provides control over particle size, morphology, and nano/microstructure.       
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Detailed Parameters Of The Product
Brief Introduction:  8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
PT-T1200-PGEP is a versatile ultrasonic spray furnace system designed for the synthesis of core-shell nanoparticles. Three major subsystems (ultrasonic enhanced aerosol generator, tube furnace, and electrostatic precipitator) are employed on three processes including aerosol generation, thermal decomposition, and nanoparticle collection. Such a system enables advanced synthetic method that provides control over particle size, morphology, and nano/microstructure.     8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Technical Parameter:      
Part I Tube furnace
Furnace structure - Double-layer steel structure with air cooling.8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- Split door design for easy installation of tube.8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- High purity Al2O3 fibrous insulation designed for maximum energy saving.
Furnace Tube 8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
(Horizontal)
8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
High purity quartz tube8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Tube diameter:OD30mm8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Heating zone length: double 300+300mm
Sealing Flanges8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
(Horizontal)
Left flange: water-cooled flange with a needle valve and a mechanical pressure gauge;8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Right flange: a flange with a KF25 port directly couples with the electrostatic precipitator.  
Furnace Tube 8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
(Vertical)
High purity quartz tube8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Tube diameter:OD30mm8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Heating zone length: double 300+300mm8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- Frits with forced convection design can trap the particles within the central heating area8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Frit: 15~40 microns porous, 22mm O.D x 4mm thick
Sealing Flanges8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
(Vertical)
Bottom flange: Regular designed 1'' bottom flange with 1/4'' tube fitting;8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Top Flange: Special designed 1'' top flange with backstreaming secondary (precursor) gas inlet and exhaust.
Working Temperature 1100℃ (continuous)
Maximum Temperature 1200℃ (for short time)
Temperature Controller -Two separate temperature controllers.8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
-30 programmable segments for precise control of heating rate, cooling rate, and dwell time.8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- Built-in PID Auto-Tune function with overheating & broken thermocouple protection.8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- Over-temperature protection and alarm allow for operation without attendant(s).8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
- +/- 1 ºC temperature accuracy.
Heating Rate 0~20℃/min (suggestion: ≤10℃)
Heating Element Resistance wire with Mo
Thermocouple K type
Work station Horizontal and Vertical
Working Voltage AC 220V, Single Phase, 50 Hz (or according to your requirement)
Max. Power 4  KW
Part II  Ultrasonic Enhanced Generator
System Features8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
2.4MHz Ultrasonic Enhanced Generator8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
304 Stainless Steel 1.5" sanitary TEE fitting with 1/4'' tube fittings enable the use of carrier gas8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Fluoropolymer coated liquid container with fluoropolymer seals8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Microprocessor based control allows the user program operating parameters (time and the rate at which particles are being generated) into the unit, handling a wide variety of applications for accurate particle generation.8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Fluoropolymer optical sensor and Fluoropolymer valve for keeping the liquid level to the correct height and preventing damage to the nebulizing element, should the unit run dry.8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
The use of quick clamps allows easy removal of components for cleaning or adapting the device with simple connections to gas supply
Input Voltage 220VAC
Ultrasonic Power Setting 0 to 100% of the full output capability, in 5% increments
              Part III Nanopowder Collection
High Voltage Supply8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
AC 220V 50/60Hz, 50 W Max. power consumption8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Digital Voltmeter and Current meter, 30 kV, 1 mA max.8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Output voltage and current can be set on the front panel and read from the digital display8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Constant current/Constant Voltage mode of operation8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Built-in Arc protection circuit
Electrostatic Precipitator Up to 30 kV and 1 mA.8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
The use of KF25 enables the quick coupling to the furnace processing tube;
Part IV Mass flow meter system
Mass Flow Meter8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
(touch screen is optional)
8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
Three precision mass flow meters :8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
MFC 1: Gas flow range from 0~500 sccm   H28ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
MFC 2: Gas flow range from 0~1000 sccm   N28ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
MFC 3: Gas flow range from 0~1000 sccm   N28ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
One gas mixing tank is installed on bottom case with liquid release valve8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
3 stainless steel needle valves is installed on left side of bottom case to control 3 type gases mixing manually.
Part V Liquid Vaporization System
Heater & Temperature Controller   Liquid and carrying gas go through an SS316 coil, which is heated by a built in small furnace up to 550ºC8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
The heating tube could be generate as secondary heating to prevent the liquid or gas cool down while passing through the tube.
Gas Flow Control Carrying gas (inert gas) is controlled by a precision float flow-meter (200 - 2000 mL/min adjustable).8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Pressure gauge built in front panel 8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Two SS needle valves are installed to control gas in and out .8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Vapor Gas outlet tube size:  1/4"OD  SS316
Part VI  Vacuum pump System
Rotary Vane Vacuum Pump8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Flow rate: 8CFM  (4L/S, 240L/min)8ZpMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Limit vacuum degree: 10Pa
 

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